Mould design and casting process improvement on vibrator shell

Lipan Zhang; Ligao Fang; Zhong Chen; Kai Song

doi:10.1117/12.902046

23 November 2011 Mould design and casting process improvement on vibrator shell

Lipan Zhang, Ligao Fang, Zhong Chen, Kai Song

Proceedings Volume 8006, MIPPR 2011: Remote Sensing Image Processing, Geographic Information Systems, and Other Applications; 80062F (2011) https://doi.org/10.1117/12.902046
Event: Seventh International Symposium on Multispectral Image Processing and Pattern Recognition (MIPPR2011), 2011, Guilin, China

Abstract

Vibrator shell is a part with complex structure. While the vibrator shell is designed and manufactured by traditional sand casting process, more than 80% castings are found the defects of porosity, shrinkage and pouring-shortage at the top. Aiming to the problems in traditional sand casting, this paper focused on the improvement of castings structure and the optimization of casting process. Designing process bar in the gate-channel region which is connected with the gate in castings is used to improve the castings structure, and low speed filling and solidification under high pressure are adopted to optimize the casting process which is finished by self-made four-column type hydraulic machine equipped. It can be seen that the castings quality can be greatly improved by process improvement.

Citation Download Citation

Lipan Zhang, Ligao Fang, Zhong Chen, and Kai Song "Mould design and casting process improvement on vibrator shell", Proc. SPIE 8006, MIPPR 2011: Remote Sensing Image Processing, Geographic Information Systems, and Other Applications, 80062F (23 November 2011); https://doi.org/10.1117/12.902046

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KEYWORDS

Metals

Computer aided design

Image processing

Liquids

Solids

Design for manufacturability

Manufacturing

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