KEYWORDS: Sensors, Signal processing, Intelligence systems, Failure analysis, Design and modelling, Process control, Control systems, Switches, Reliability, Inspection
Traditional tobacco feeder is equipped with multiple types of sensors, with a large number. Due to the lack of effective technical solutions to detect the sensor status and provide early warnings, the feeding process of the tobacco feeder has many drawbacks such as a high failure rate and a serious impact on product quality improvement. This article proposes a design of an intelligent tobacco feeder system based on self-diagnosis technology. Firstly, all sensor information of the feeder is collected, analyzed, and processed. Then, self-diagnostic algorithms are used to detect, judge, and alert the status of each sensor. Finally, the system reminds relevant personnel to conduct timely inspections and repairs, and when necessary, the system will activate emergency control plans to ensure smooth production. Before production, the fault detection rate increased by 77.43%, during the production process, the fault detection rate increased by 666.87% and the fault rate decreased by 69.57%.
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