Design of welding control system for industrial pipeline positioner

Zhengdong Yang; Yuwei Sun; Tianyang Qin; Junshuai Lv; Siyuan Cheng

doi:10.1117/12.3046621

27 September 2024 Design of welding control system for industrial pipeline positioner

Zhengdong Yang, Yuwei Sun, Tianyang Qin, Junshuai Lv, Siyuan Cheng

Author Affiliations +

Proceedings Volume 13261, Tenth International Conference on Mechanical Engineering, Materials, and Automation Technology (MMEAT 2024); 132614V (2024) https://doi.org/10.1117/12.3046621
Event: 10th International Conference on Mechanical Engineering, Materials, and Automation Technology (MMEAT 2024), 2024, Wuhan, China

Abstract

When using traditional pipeline positioner for welding, manual welding is required, which has a series of adverse factors. This article aims to install an electronic control system on traditional positioner to achieve automation in the pipeline welding process. This greatly reduces manual involvement and can replace humans in welding operations in harsh environments. Taking PLC as the control core, the system senses external signals via sensors to coordinate the operation of multiple motors. Using positional PID method to control the motor, ensuring that the welding gun can accurately reach the specified position with an error of less than 1mm. After testing, the system can run continuously for 120 hours and the weld quality meets the standard, with a 54% increase efficiency compared to manual welding.

(2024) Published by SPIE. Downloading of the abstract is permitted for personal use only.

Citation Download Citation

Zhengdong Yang, Yuwei Sun, Tianyang Qin, Junshuai Lv, and Siyuan Cheng "Design of welding control system for industrial pipeline positioner", Proc. SPIE 13261, Tenth International Conference on Mechanical Engineering, Materials, and Automation Technology (MMEAT 2024), 132614V (27 September 2024); https://doi.org/10.1117/12.3046621

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