A superhydrophobic (SH) surface has many characteristics - of which are its self-cleaning and anti-corrosion
functionalities - that are desirable across various industries. A superhydrophobic surface utilizes the right combination
of surface chemistry and roughness that force water droplets to form high water contact angles (CA). This in turn allows
droplets to easily roll off and pick up dirt and debris across the surface while also preventing water from penetrating the
surface. We have developed a simple yet durable spray-on coating based on functionalized SiO2 nanoparticles that can
easily be applied to surfaces including, but not limited to, optical sensors, photovoltaics, sights and lenses, textiles,
construction materials, and electronic devices. In addition, these coatings exhibit practical mechanical and environmental
durability that allow prolonged use of the coatings in harsh environments.
Most concentrating solar power (CSP) facilities in the USA are located in the desert southwest where open land and sunshine are abundant, but airborne dust is prevalent. The accumulation of dust, sand and other natural pollutants on collector mirrors and heliostats presents a significant operational problem and M&O cost for the CSP facilities in this region. The optical performance of the CSP collectors is key to achieving low electricity costs, where a 1% decrease in reflectance directly leads to a 1% increase in the levelized cost of electricity (LCOE) generated by these facilities. In this paper we describe the development of low cost, easy to apply anti-soiling coatings based on superhydrophobic (SH) functionalized nano silica materials and polymer binders that possess the key requirements necessary to inhibit particulate deposition on, and adhesion to, CSP mirror surfaces, and thereby significantly reducing mirror cleaning costs and facility downtime. The key requirements for these coatings are excellent optical clarity with minimal diffuse reflectance, and coating mechanical and exposure durability in harsh desert environments while maintaining SH and dirt shedding properties. The coatings developed to date have excellent SH properties with water contact angles >165° and rolling angles <5°. The solar weighted optical reflectance of the anti-soiling coating over the wavelength range 250 nm to 3μm is >99% that of uncoated mirror surfaces with coating diffuse reflectance being <1% over this wavelength range. Ongoing mechanical and accelerated solar UVA exposures also indicate these coatings will meet the required durability goals.
A superhydrophobic (SH) surface has many characteristics, one of which is its self-cleaning, anti-soiling functionality, that are desirable across various industries. A transparent, self-cleaning surface utilizes the right combination of surface chemistry and roughness that force water droplets to form high water contact angles (CA). This in turn allows droplets to easily roll off and pick up dirt and debris across the surface. In theory this is simple but in practice this can be very difficult as superhydrophobicity and optical transparency are competitive. We have developed a simple, spray-on coating based on functionalized SiO2 nanoparticles that can easily be applied to surfaces whose application requires high transparency including, but not limited to, optical sensors, photovoltaics, sights, and lenses. In addition, these coatings exhibit practical mechanical and environmental durability that allow prolonged use of the coatings in harsh environments.
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