KEYWORDS: Semiconductor lasers, Diodes, Fiber Bragg gratings, Reliability, Optical design, Solid state lasers, High power lasers, Epitaxy, Nd:YAG lasers, Control systems
We report on recent progress in the control of optical modes toward the improvement of commercial high-performance
diode laser modules. Control of the transverse mode has allowed scaling of the optical mode volume, increasing the
peak output power of diode laser emitters by a factor of two. Commercially-available single emitter diodes operating at
885 nm now exhibit >25 W peak (12 W rated) at >60% conversion efficiency. In microchannel-cooled bar format, these
lasers operate >120 W at 62% conversion efficiency. Designs of similar performance operating at 976 nm have shown
>37,000 equivalent device hours with no failures. Advances in the control of lateral modes have enabled unprecedented
brightness scaling in a fiber-coupled package format. Leveraging scalable arrays of single emitters, the conductively-cooled
nLIGHT PearlTM package now delivers >80 W peak (50 W rated) at >53% conversion efficiency measured from
a 200-μm core fiber output and >45 W peak (35 W rated) at >52% conversion efficiency measured from a 100-μm fiber
output. nLIGHT has also expanded its product portfolio to include wavelength locking by means of external volume
Bragg gratings. By controlling the longitudinal modes of the laser, this technique is demonstrated to produce a narrow,
temperature-stabilized spectrum, with minimal performance degradation relative to similar free-running lasers.
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