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Electroactive polymer-based sensors are subjected to repeated loading and unloading cycles under variable applied strains and estimation of the tear strength plays a critical role in determining durability. A trouser type of specimen made from conducting and stretchable freestanding films consisting of SEBS rubber and dodecyl benzenesulfonic acid (DBSA) doped polyaniline composite was used for fabricating the capacitive strain sensor and tear strength estimation. Strain energy density for the composite film was calculated from the tear test data aiming towards the prediction of the life of the specimen. Our results revealed a very high value (150 newton/mm) of tear strength, leading to the sustainability of the film up to millions of cycles.
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