Piezo resistive silicon accelerometers have many excellent performance characteristics such as high sensitivity, high reliability and low cost. In this paper, a novel Piezo resistive silicon accelerometer is presented. This accelerometer has four beams. Such structure can not only decrease cross-axis sensitivity, but also utilize the full of strain caused by acceleration. Using Finite-Element Analysis (FEA) software, we did strain simulation in order to analyze the stress distribution. The result of finite- element method simulation accorded with theory analysis very much. Layout design and fabrication process result of finite-element method simulation accorded with theory analysis very much. Layout design and fabrication process of this accelerometer are presented in this paper, also, During fabrication process, a novel double side alignment was introduced. We also changed the release process of the sensor proof masses. This can make reject rate become very small.
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