The need for imaging and detecting in various instrument areas has brought light detection and ranging (LiDAR) to the forefront of consumer technology. Among different LiDAR, microelectromechanical system (MEMS) LiDAR has more appeal due to its small size and high integration. However, due to its low resolution and slight scanning angle, MEMS LiDAR does not apply to all scenes. Thus we presented a 360-deg scanning LiDAR emission optical system. Design formulas were deduced from theoretical formulas. In this system, the aspheric lens collimated the beam, MEMS micromirrors tracked the concentric circular beams, and the converging lens compensated for the divergence of the outgoing beam. By doing so, the target was scanned 360 deg at high resolution. With Zemax, the fast-axis divergence angle was 0.2484 mrad, the slow-axis divergence angle was 0.1546 mrad, and the system energy utilization rate was 84.16% with an angular resolution of 0.0142 deg at a distance of 10,000 mm. We have provided a potential solution for improving the scanning angle and resolution of MEMS LiDAR. |
1.IntroductionLight detection and ranging (LiDAR) is a crucial player in the growing field of photoelectric detection.1 Since it was first proposed in 1970 by NASA, LiDAR has achieved significant advances with high detection accuracy, fast response speed, long working distances, and strong anti-interference ability. Numerous applications have been proposed for LiDAR, ranging from aerospace and uncrewed vehicles to precision positioning and laser guidance.2–4 Depending on the scanning technique, LiDAR can be classified as a hybrid solid-state LiDAR, mechanical scanning LiDAR, or an all-solid-state LiDAR. Microelectromechanical system (MEMS) LiDAR, also commonly known as hybrid solid-state LiDAR, offers many advantages over traditional LiDAR technology with low cost, small size, and high integration of MEMS micromirrors as its core.5,6 By doing so, it can effectively figure out the problems of large volumes and complex optical systems, providing a new solution for LiDAR applications. With MEMS micromirrors, MEMS LiDAR can precisely regulate frequency and field of view.7 However, MEMS micromirrors have slight scanning angles, typically 10 deg to 15 deg, making them unsuitable for applications requiring wide scanning angles. Research has been conducted on this problem by both domestic and foreign researchers, and various solutions have been proposed. In Toyota Central R&D Labs, three laser diodes were arranged into a linear array on MEMS micromirrors, which could extend optical scanning angles by three times.8 The downside of this scheme was that it involved many laser diodes, making it relatively expensive and not conducive to miniaturizing LiDAR systems. Lee9 (Harbin Institute of Technology) suggested combining positive and negative lens groups for expanding scanning angles. This scheme utilized a positive and a negative lens for collimating and expanding beams, which yielded an optical scanning angle above 60 deg. However, it had several disadvantages, including a high divergence angle for the exit beam, a low system resolution, and an inability to detect long distances. The Dutch company Innoluce, working with its partner Osram, has developed a prototype LiDAR that used MEMS technology for beam reflection to simulate the scanning LiDAR principle. With a resolution of 0.1 deg, the LiDAR system could view 120 deg.10 It is remarkable that the above teams have achieved some results in extending the scanning angle of MEMS LiDAR. Despite this, the LiDAR system’s complexity and high volume and low resolution still need to be addressed. Consequently, this paper proposed a MEMS LiDAR emission optical system capable of 360-deg scanning to overcome this issue. In this system, the light source produced the beam calibrated by an aspheric lens before the incident on the MEMS micromirrors. Then MEMS micromirrors scanned concentric circles and projected them into the spherical mirrors. Finally, the beam exited the system in a horizontal direction after being reflected by the spherical mirror. Due to its simple optical structures and high resolution, the circum-scanning LiDAR emission optical system has many advantages over comparable methods. 2.Principle of the Circum-Scanning LiDAR System2.1.System ScenarioAs illustrated in Fig. 1, an overview of the circum-scanning LiDAR emission optical system is presented. This system has five main components: a light source, an aspheric lens, MEMS micromirrors, a converging lens, and a spherical mirror. The light source is an infrared-pulsed semiconductor laser near 905 nm, which simulates LiDAR’s actual operating conditions more accurately. The new rotating MEMS scanning micromirrors, which our team has independently developed, are capable of scanning concentric circular beams in two dimensions. It is possible to collimate semiconductor laser beams using an aspheric lens. Combining spherical mirrors and rotating MEMS scanning micromirrors makes 360-deg scanning possible. A converging lens is added in front of the spherical mirror to compensate for the divergence of the angle of the outgoing beam. Followings are the steps involved in the system: with the aspheric lens, the Gaussian beam output from the 905-nm semiconductor laser is collimated and projected onto the MEMS micromirrors. MEMS micromirrors then scan the beams as concentric circles. In addition, the beam passes through the converging lens and is reflected by the spherical mirror before exiting horizontally. 2.2.Characteristics of Semiconductor LasersAccording to Fig. 2, a semiconductor laser’s structure and emission beam are shown schematically. In Fig. 2, the direction is perpendicular to the plane of the P–N junction (slow axis), the direction is parallel to the plane of the P–N junction (fast axis), and the direction is the optical axis. Typically, semiconductor lasers have an aspect ratio of 100:1 for their rectangular active region.11 The semiconductor laser has a thickness of 10 mm on the axis and 200 mm on the axis. As the divergence velocity of a semiconductor laser varies inversely with its thickness and width, a larger beam divergence angle is present in the direction compared with a smaller beam divergence angle in the direction. Due to this, the laser produces an elliptical spot in the far field with the major axis in the direction. The output beam of a semiconductor laser follows a Gaussian light distribution in both the fast and slow axes.12 It is possible to calculate the intensity distribution of the laser’s light-emitting unit as follows: where is the intensity of light along the axis, is the divergence angle of the slow axis, is the divergence angle of the fast axis, is the angle between the beam and the plane, is the angle between the beam and the plane, and and are defined as ultra-Gaussian factors in the and directions, respectively.2.3.Design of Aspheric Lenses2.3.1.Determination of surface parametersConsidering that semiconductor lasers have different divergence angles, an output spot cannot be used directly, causing the laser output beam to be shaped. In the current state of research, beam shaping methods include microlens array,13 freeform lens,14 diffractive optical elements,15 telescope, and aspheric lens.16,17 Considering the aspheric lens’s minimal size, simplicity, and slight energy loss, it is preferred for shaping semiconductor laser beams. This paper uses a single aspheric lens to align beams simultaneously in the fast and slow axes, and different surface shape parameters are designed for each. Fast-axis collimation is performed on the first surface, and slow-axis collimation is performed on the second surface. The design principles of each are illustrated in Figs. 3 and 4. As illustrated in Fig. 3, luminary A, which is at the focal length of the first side of the aspheric lens in the plane, is considered an ideal point of light. As the spherical beam yields from point A, it strikes the front surface of the aspheric lens , passes through , and exits parallel to the optical axis. Fermat’s principle18 states that the optical path travelled by a beam from point A to the point outside the axis equals the way travelled from the point on the axis to the point outside of it. It means that ( represents the optical path). The aplanatic equation is as follows: where represents the refractive index of air at one as a general rule, is the refractive index of the materials for the aspheric lens, is the focal length of the aspheric lens’s front surface, is the thickness of the aspheric lens, and is defined as the height in which the beam is incident on the front surface. Taking into account in Eq. (2), the following expression can be obtainedAspheric design theory states that rotationally symmetric even-degree aspheric equations are expressed as follows: In Eq. (4), is the reciprocal radius of curvature, is referred to the conic coefficient of the aspheric surface, and represents the multiple terms in the equation of the aspheric surface. Comparing Eq. (3) with Eq. (4), a quadric surface type can be determined for the aspheric lens. Furthermore, it is possible to decide on the main parameters of the aspheric design: the radius of curvature and its conic coefficient . Its representation is as follows: With Eq. (6), we can calculate the focal length of an aspheric lens , whereas represents the angle of semidivergence of the fast axis. In Eqs. (5) and (6), all parameters of the fast-axis aspheric lens can be determinedFigure 4 shows the situation when the spherical beam emitted by luminary A hits the back surface of the aspheric lens , and it is fired in parallel after convergence on that surface. According to Fermat’s principle, we can see that when a beam travels from point A to point outside the axis, it follows the same path as if it travelled from the point on the axis to the point outside. As illustrated in Fig. 4, . Here is the aplanatic equation where represents the height in which the slow-axis beam strikes the surface and is the height in which the slow-axis strikes the surface. It can be determined that the surface type of the aspheric lens in the slow-axis direction is quadric, following the same beam collimation principle as for the fast axis. In addition, the radius of curvature and its conic coefficient can be calculated byIn Eq. (8), represents the focal length of the back surface , which can be calculated by where represents the tangent to the half-divergence angle of the incident beam’s fast axis. Currently, it is possible to determine all parameters concerning the type of aspheric surface in the slow-axis direction.2.3.2.Determination of the aspheric lens sizeFigure 5 depicts a geometric relationship between the spot size of the lens surface, the laser illuminating unit size, and the beam divergence angle. By determining the distance between the illuminating unit and the lens surface and the beam divergence angle, the spot diameters in each direction can be defined in Eq. (10). Factors, such as beam collection efficiency and optical system volume size, are comprehensively considered when it comes to the actual design process. It is possible to assure that light passing through an optical system is generally of the total energy when the lens is three times larger than the spot size on the surface.19 This way, we can determine the and dimensions of the aspheric lens: where and are the spot diameters of the lens surface in and directions, respectively, and and are the length and width of the illuminating unit, respectively.2.4.Design of Converging LensBy collimating it with an aspheric lens and scanning it with MEMS micromirrors, the beam is reflected by the lens and emitted horizontally in 360 deg as it falls parallel to the spherical mirror. It is remarkable that a spherical mirror’s normal direction varies with its position, causing the beam to exit divergent after reflection rather than parallel. Converging lenses are in front of the spherical mirror to compensate for outgoing beams to increase the angular resolution of the circum-scanning LiDAR emission system. Figure 6 shows the balanced optical path’s optical principle. This paper’s design idea for compensating the outgoing beam is as follows: the beam’s divergence angle after impacting the spherical mirror should be analyzed and calculated. After that, a converging lens is added to compensate for the optical path, making the parallel beam into a converged beam. The angle in which the beam converges equals the angle in which the beam diverges. The beam can maintain good collimation and high angular resolution in this design after leaving the spherical mirror. Using the geometric and trigonometric relationship in the triangular ABO and the triangular BOD in Fig. 6, we can derive the following formula: where is the radius of curvature of the spherical mirror, and represent the angle of incidence of two different beams, respectively, and and are the heights of the triangular AOD and triangular BOD, separately. In addition, the following equation can be drawn by applying the trigonometric and difference formulas:In Eq. (12), the beam’s convergence angle can be calculated using the inverse trigonometric function formula as follows: 3.Zemax Implementation3.1.Design SpecificationThis system was designed for 3D imaging LiDAR scanning with a wavelength of 905 nm, a reflective scanning type that can scan concentric beams by the new MEMS scanning micromirrors. Design goals for the system include the following: the maximum scanning angle can reach 360 deg, the angular resolution of the system is confined to 0.1 deg at a detection distance of 10,000 mm, and the energy utilization rate exceeds 80%. 3.2.Design of the SystemThe concentric circular beams scanned by the new rotating MEMS micromirrors were identical at each point. When a spherical mirror reflected the beam, the exit state of the beam remained the same at each point. As a convenience, we will only discuss a one-point case when designing the circum-scanning MEMS LiDAR emission optical system. Five parts comprise the scanning system: a light source, an aspheric lens, MEMS micromirrors, a converging lens, and a spherical mirror. An aspheric lens produced a flattened beam from the Gaussian beam to illuminate the MEMS micromirrors’ effective aperture effectively. The converging lens compensated for angular divergence caused by the spherical mirror when the beam passes through it. As a result of the theoretical analysis, we traced the rays using the standard optical design software Zemax, which offers features and tools to design, optimize, and analyze any optical system. We used Zemax to simulate the circum-scanning LiDAR emission optical system. As a first step, we need to determine the light source. The light source used was an infrared-pulsed laser diode developed by OSRAM called SPLPL90-3. Furthermore, lens surface type parameters were determined using Eqs. (5)–(9), and lens size was determined by Eq. (10). In this way, the initial structure of the aspheric lens was yielded. Table 1 shows the parameters of the laser diode and the initial construction of the aspheric lens. Table 1Parameters of infrared-pulsed laser diodes and parameters of the initial structure of the aspheric lens.
In accordance with the system’s design indicators, an initial structure should be established. In the case of the aspheric lens, the radius of curvature and the lens thickness were variables, and they were optimized for luminous flux and Root Mean Square (RMS) direction radius as target functions. Assess whether the optimized results met the design indicators. If not, add the conic coefficient of the aspheric lens as a variable and continue with optimization until it met the system’s design specifications. After optimizing the aspheric lens structure, Zemax added MEMS mirrors, compensation lenses, and spherical mirrors to the optical pathway. The diameter of the MEMS micromirrors was set to 5 mm, and the tilt angle was 45 deg. The converging lens, placed 100 mm behind the MEMS micromirrors, had an aperture of 20 mm and a thickness of 5 mm. Later, the overall structure of the system was determined. We optimized the converging lens by considering the luminous flux and RMS direction. The structural parameters of the optimized aspheric lens were presented in Table 2. The structural parameters of the optimized converging lens and spherical mirrors are presented in Table 3. Table 2The structural parameters of optimized aspheric lens.
Table 3The structural parameters of optimized converging lens and spherical mirrors.
Figure 7 illustrates the overall structure of the circum-scanning LiDAR emission optical system and the effect of beam collimation and compensation after Zemax implementation. Remarkably, the Gaussian beam produced by the infrared-pulsed laser diode in this system was well collimated after passing through the aspheric lens and the convergent lens, and a rectangular spot with a small size could be detected at a detection distance of 10,000 mm. 3.3.Analysis and Discussion3.3.1.Analysis of beam collimationIn the case of detection distances of 100 and 10,000 mm, a rectangular detector received the beam before and after the aspheric lens. In Fig. 8, the sensor displays the pattern of spots it received. The spot size at 100 mm without beam alignment is shown in Fig. 8(a); the spot size at 10,000 mm without beam alignment is shown in Fig. 8(b); Fig. 8(c) shows the spot size after collimating the beam at 100 mm; and Fig. 8(d) shows the spot size after collimating the beam at 100 mm. It could be observed that the spot size varied considerably with distance when beam collimation was not carried out. However, with beam collimation, the spot size barely varied with distance. With beam collimation, the spot size at 100 mm was 1.6981 mm in the direction and 2.0102 mm in the direction, and at a distance of 10,000 mm, the spot size was 2.514 mm in the direction and 2.676 mm in the direction. According to Fig. 9, we could see the distribution of the relative light intensity after beam collimation. Figure 9(a) shows the relative light intensity distribution of the beam along the fast axis, whereas Fig. 9(b) shows the distribution along the slow axis. At a detection distance of 10,000 mm, the beam became rectangular with a linewidth of after collimation with the aspheric lens. With Zemax, the spot size of the beam in the fast and slow axes before and after collimation was calculated. The rectangular detector was positioned between 100 and 10,000 mm (with an interval of 1000 mm), and the calculation of the spot size was provided in Fig. 10. According to Fig. 10, the left axis represents the spot before straightening, and the right axis represents the spot after straightening. It was observed that the spot size does not change much with distance when collimated, indicating an approximately linear relationship, which shows that the aspheric lens was effective for beam alignment. The scatter points, which were obtained after the collimation of the aspheric lens at various positions, were fitted to a straight line using MATLAB programming. Figure 11 illustrates the results of curve fitting. Here are the equations for fitting curves: in the fast axis, ; in the slow axis, . The error of squares (SSE), -square (), and root mean square error (RMSE) were used as indicators for evaluating the fitting curves in the fast and slow axes, respectively. Here are the evaluation results: in the fast axis, SSE was 0.02545, was 0.9571, and RMSE was 0.05318; in the slow axis, SSE was 0.032, was 0.9061, and RMSE was 0.05963. Evaluation results showed a good correlation between the fitting curves and the scatter points. It was tangent to the half angle of the beam divergence angle after quasistraightness that defined the slope of the fitted curve, which enabled us to calculate the beam divergence angle after collimation. The divergence angle could be calculated as follows: In the fast axis, . In the slow axis, . 3.3.2.Analysis of outgoing beam in the systemAs soon as the beam was collimated, it was projected onto the MEMS micromirrors, compensated by the converging lens and then reflected by the spherical mirror and exited. A rectangular detector was used at a detection distance of 10,000 mm to detect the outgoing beams of a spherical mirror. According to Fig. 12, the exit spot produced the following results: Fig. 12(a) indicates the spot size at a detection distance of 10,000 mm in the fast axis. At the same time, Fig. 12(b) shows the spot size at a detection distance of 10,000 mm in the slow axis. The results in this figure illustrate that after the circum-scanning LiDAR emission optical system, the Gaussian beam transformed into rectangular spots with a linewidth of . The spot size of the outgoing beam in the fast and slow axes could be calculated independently with Zemax. The rectangular detector, which was positioned between 100 and 10,000 mm (with an interval of 1000 mm), was used to detect outgoing beams in the system. Using MATLAB programming, spot sizes at different positions were fitted to straight lines. An illustration of the curve-fitting results could be found in Fig. 13. The equations for fitting curves were listed: in the fast axis, and in the slow axis, . Here are the evaluation results: in the fast axis, SSE was 0.01078, was 0.9837, and RMSE was 0.03461; in the slow axis, SSE was 0.02159, was 0.9859, and RMSE was 0.04898. The tangent defined the slope of the fitted curve to the half-angle of the beam divergence angle after quasistraightness, which allowed us to calculate the divergence angle after the beam was ejected. The divergence angle could be calculated as follows. As a result, we can conclude that the system has a lateral angular resolution of 0.0142 deg: In the fast axis, . In the slow axis, . According to Eq. (14), the energy utilization of the system can be calculated, where represents the incident beam’s total energy, and is defined as the outgoing beam’s total energy. There was 63.12 W of the total energy released from the system exit beam in Zemax, with the distance of the detector set at 10,000 mm. Based on the formula below, we obtained an energy utilization rate of 84.16% when the light intensity of the system was 75 W. As intended, this result matched the paper’s design objectives This paper compared the circum-scanning LiDAR emission optical system with similar systems designed by others. Table 4 presents the comparison results according to the performance parameters of the divergence angle in the fast and slow axes, the field of view, the detection distance, and the angular resolution.10,20–22 Data comparison showed that the system designed in this paper had a large scanning angle, good collimation, and high angular resolution. Table 4Comparison of performance parameters of LiDAR systems studied by different scholars. 3.4.Tolerance AnalysisDue to processing, assembly and adjustment, and improper handling of the staff, an optical system will exhibit a certain amount of error during the actual production process. Thus tolerance analysis is an important method of assessing optical system stability. A tolerance assignment table for the circum-scanning LiDAR emission system is shown in Table 5. Table 5Tolerance assignment table for the circum-scanning LiDAR emission system.
Based on sensitivity and Monte Carlo analysis methods, a tolerance analysis was conducted using the RMS radius as a measure of system performance in this study. As shown in Fig. 14, the tolerance analysis results are displayed as probabilities for changing the angular resolution of the system. The results indicate that 90% of the samples in the circum-scanning LiDAR emission system have angular resolutions below 0.0187 deg. There is no problem with the tolerance range as it meets the angular resolution requirements of the system. 4.ConclusionThis paper presented a circum-scanning LiDAR emission optical system to overcome the limitations of traditional LiDAR in terms of scanning angle, structure, and resolution and meet miniaturization requirements. Various components made up the system, including the light source, the aspheric lens, the rotating scanning micromirrors, the convergent lens, and the sphere mirror. The aspheric lenses ensured that the outgoing beam was collimated correctly. With the new rotating scanning MEMS micromirrors, the beam projected onto its surface was transformed into a concentric circle. The convergent lens compensated for the divergence of the outgoing beam caused by the spherical mirror. The system was simple, compact, and has a high angular resolution, which made it superior to similar systems and kept up with the future development trends for LiDAR. A circum-scanning LiDAR emission optical system was then designed by ray tracing in Zemax. The fast-axis divergence angle was 0.2484 mrad, the slow-axis divergence angle was 0.1546 mrad, and the system energy utilization rate was 84.16% with an angular resolution of 0.0142 deg. This system, characterized by simple structure and easy fabrication, has extensive applications in 3D scanning imaging LiDAR. AcknowledgmentsThis work was supported by the China Postdoctoral Science Foundation (Grant No. 2022M712493), the Natural Science Basis Research Plan in Shaanxi Province of China (Grant No. 2022JQ-676), and the Scientific Research Program of Shaanxi Provincial Education Department (Grant No. 21JY017). ReferencesJ. Yunshan et al.,
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BiographyNaitao Xu received his BE degree in microelectronics from the University of Electronic Science and Technology of China in 2006. He has been a philosophic doctor in optical engineering at Xi’an Technological University, Shaanxi Province, China, since 2019. His current research interests include MEMS 3D camera and MEMS LiDAR based on micromirrors chip. |