In the modern industrial manufacturing, how to effectively obtain the three-dimensional data of the parts profile is the key component for precision test and subsequent analysis. A light-duty design scheme for optical vision probe, which can be installed with a PH10T motorized probe head in CMM, is discussed in this paper. The optical probe can overcome several defects of the traditional measurement mode of CMM, such as poor efficiency and sparse point cloud. Therefore, the problem of 3D measurement and quality analysis for complicated parts can be solved. To splice data in different fields of view, a registration method using a new designed artifact is proposed. Experiments demonstrated the feasibility of the designed non-contact CMM integrated with optical 3D probe for precise 3D shape measurement. The measurement uncertainty of the optical probe can reach 0.012mm within the measuring volume width 200mm and the measurement uncertainty of the global 3D measurement is less than 0.03mm in 1500mm.
KEYWORDS: 3D metrology, 3D acquisition, Parallel computing, Heterodyning, Clouds, Phase measurement, Cameras, 3D image processing, 3D displays, Image acquisition
When fringe projection profilometry is applied for real-time 3D shape measurement, several problems remain to be solved such as multi-wavelength heterodyne phase unwrapping is sensitive to motion and the computation cost is high. In this paper, a real-time 3D shape measurement method with optimized multi-wavelength heterodyne phase unwrapping and GPU parallel computing is proposed. Experimental results demonstrate that the proposed method can acquire 3D shape at 40 fps. Dynamic object with discontinuities can be measured and the phase unwrapping mistakes are eliminated by smoothing the phase of beat frequency during multi-wavelength heterodyne phase unwrapping.
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