PLATO (PLAnetary Transits and Oscillations of stars)1 is the M3 class ESA mission dedicated to the discovery
and study of extrasolar planetary systems by means of planetary transits detection. PLATO Payload Camera
units are integrated and vibrated at CSL before being TVAC tested for thermal acceptance and performance
verification at 3 different test facilities (SRON, IAS and INTA). 15 of the 26 Flight Cameras were integrated,
tested and delivered to ESA for integration by the Prime between June 2023 and June 2024, with the remaining
flight units to be tested by the end of 2024. In this paper, we provide an overview of our serial testing approach,
some of the associated challenges, key performance results and an up-to-date status on the remaining planned
activities.
Producing near net shape parts with complex geometries using wire-laser additive manufacturing (AM) often requires a mastered and optimized process. Differences between the constructed and nominal geometries of the manufactured entities demand an in-situ defects measurement to complete the production of the entire part successfully. A contactless measuring system is needed to evaluate geometrical deviations without requiring complex post-processing operations. To overcome this challenge and validate a measuring tool that serves the manufacturing purpose, a global stereocorrelation approach is used to measure defects in wire-laser additively manufactured parts. This method relies on the cameras’ self-calibration phase that uses the part substrate’s nominal model. Then, a modal basis is defined to model and evaluate the surface dimensional and shape defects. Hence, an analysis of the texture obtained in AM is conducted to assess whether or not it is sufficient for image correlation and defect measurement. Finally, natural and pattern textures are compared to highlight their influence on the measurement results.
Producing Near Net Shape parts with complex geometries using Wire-Laser Additive Manufacturing often requires a mastered and optimized process. Differences between the constructed and nominal geometries of the manufactured entities demand an in-situ defects measurement to complete the production of the entire part successfully. A contactless measuring system is needed to evaluate geometrical deviations without requiring complex post-processing operations. To overcome this challenge and validate a measuring tool that serves the manufacturing purpose, a global stereocorrelation approach is used to measure defects in wire-laser additively manufactured parts. This method relies on the cameras’ self-calibration phase that uses the part substrate’s nominal model. Then a modal basis is defined to model and evaluate the surface dimensional and shape defects. Hence, an analysis of the texture obtained in additive manufacturing is conducted to assess whether or not it is sufficient for image correlation and defects measurement. Finally, natural and pattern textures are compared to highlight their influence on the measurement results.
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