The success in the miniaturization of the electronic device constituents depends mostly on the photolithographic techniques. Recently, to achieve patterning at the sub-10-nm node, extreme ultraviolet (EUV) lithography has been introduced into high volume production. Continued scaling of EUV via increased numerical aperture to achieve nodes at 3-nm and below requires the development of fundamentally new patterning materials and new characterization methods. Current EUV-resist film thicknesses are in the 20- to 40-nm range, and further thickness reduction is required for the next generation. Therefore, interfaces become exceedingly important, and the properties of the resist film would be dominated by top and bottom interfacial effects. X-ray photoelectron spectroscopy (XPS) combined with standing-wave excitation (SW-XPS), a fairly new method in the EUV lithography field, previously had been largely applied in multilayers and superlattices for characterizing the composition and electronic structure of buried layers and interfaces as a function of depth. We applied the SW-XPS method to organic/inorganic photoresists to provide depth-selective information on their structural and chemical conditions of as a function of temperature, EUV exposure, different underlayers, and other fundamental parameters. As a first attempt, we perform an SW-XPS feasibility study on self-assembled monolayer (SAM) films after exposure to an electron beam. By SW-XPS, we determined that the interface between the Al2O3 underlayer and the SAMs is smooth, with a mean roughness of about 0.2 nm. Moreover, we determined that the SAM chains are, on average, tilted by ∼30 deg off the sample normal. The SW-XPS results also suggest that the SAM is not a perfectly aligned and uniform monolayer, with some areas having thickness higher than a single monolayer. We demonstrated that SW-XPS can provide useful information on ultrathin materials with high potential for being used as a characterization method of organic/inorganic photoresists.
The success in the shrinking of the electronic device constituents depends mostly on the photolithographic techniques. For next generation lithography, in order to achieve the desired downscaling patterns (<10 nm), extreme ultraviolet (EUV) radiation must be used and new materials must be developed. Standing Wave X-ray Photoelectron Spectroscopy (SWXPS), a fairly new method in the EUV lithography field, is an ideal method for characterization such new materials. For example, X-ray photoelectron spectroscopy (XPS) combined with standing-wave excitation can provide depth-selective information on the structural and chemical conditions of the photoresits as a function of temperature, exposure, or other parameters. We performed a SW-XPS feasibility study on self-assembled monolayer (SAM) films after exposure to electron beam. SW-XPS determined the semi-quantitative chemical profiles of the SAM layer with sub-nm accuracy including the roughness/interdiffusion of both interfaces. We demonstrated that SW-XPS can provide indispensable information useful for understanding the depth composition of films as well effects of irradiation (e-beam or EUV) on the latest ultrathin photoresists.
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